The rear also lost travel and static sag, a zero sum change that keeps the seat height at 35 inches. Kawasaki KLR650 Motorcycle Service Manual. Item # 409-5880. 2008 650 V-Strom Rear Shock. The Kawasaki KLR650 Adventure dual-sport motorcycle is equipped with a reliable 652cc engine and model exclusives such as side cases, fog lamps, frame sliders and more. BILLET KYB DUAL-CHAMBER FORK RESERVOIR PISTON ASSEMBLY. There are a lot of good things said about the Progressive, but I am concerned about the ability to get re-build if I was to break down - I heard they have a long waiting list. Replacement manufacturers are: Progressive suspension makes a replacement spring, which can make a big difference. Oddometer: 7,695. To give our customers the best shopping experience, our website uses cookies. Cogent Dynamics consider the 1987 (KLR650A)-2007 as the "Generation One" KLR which used suspension components that had longer travel and smaller diameter forks than current models. Replacement Hardware; Gift Voucher. DR650 complete performance Cogent Dynamics 'Mojave' rear shock. All Balls Racing Fork and Dust Seal Kit 56-106 Compatible With/Replacement For Suzuki DR-Z 110 2003-2006, RM 60 2003, RM 80 1979-1985, DS 125 1979-1981. Gen 1 rear shock replacement. $27. Replacement Parts for Lamps (27) Brake Lights (8) Headlights (12) Light Mounts (21) . Get In Touch. Kawasaki KLR650 Front Suspension. Rear Suspension: UNI-TRAK linkage, 5-way preload shock absorber with 4way rebound damping. CURB WEIGHT . Was: $43.27. Clymer Manuals Kawasaki KLR650 KLR Shop Service Repair Manual Video . Apply red thread locking compound to the shaft nut and torque it to 24 foot-pounds. Kawasaki KLR650 Rear Brake. Make Model: Kawasaki KLR 650: Year: 2008 - 09: Engine: . All Balls Rear Shock Seal Kit for Kawasaki KLR650 1987-2018. I woke up to a pool of oil under the rear shock this morning. Suspension; Tools; Wheels; OEM Parts; Displaying parts for your 2004 KAWASAKI KLR650. Matching the longer swingarm is a 2mm-larger swingarm . Over the next two days, we covered a little bit of everything: open highways, twisty two-lane mountain roads, well-maintained forest service dirt roads and a touch of technical two-track Jeep roads with a bit of . KLR650 '08 - '18 Developed by the KLR suspenison experts at Cogent, this set of springs will stiffen up that wimpy KLR front end. . low stock $ 34.95 $ 20.97 USD Add to cart (0) In Stock. Passenge Mounts For MFW Foot Pegs For Kawasaki KLR650 1986-2018, Ninja 500R 1987-2006 & ER5 1997-2006 Models Sale! Outback Motortek Tool Box - Large and small size available! This video walks your through upgrading the shock spring on a KLR650 and also how to completely rebuild the shock, replacing both the oil seal and dust seal along with the shock fluid leaving you. Shock Shaft Assemblies also have the option to lower the seat height when you place your order. Firm rear shock settings help resist bottoming in rough terrain and accommodate heavy loads. . Search within r/klr650. KLR650 Suspension Upgrade - Stage 1 Upgrade Fork & Upgrade Standard Shock $1,395.00 Part No. 7 yr. ago. Replacement Parts & Accessories; Helmets. Replacement Lens; Replacement Straps; Heated Gear. The 2014 Kawasaki KLR650 New Edition features stiffer suspension, a new seat and new color options. Motorcycle Parts Kawasaki KLR 650. Share. Made with the highest quality materials for accuracy and consistency. 21. If you go with the Noleen, Cogent Dynamics, Works, Ohlins, Elka, White Power, you can't go wrong. The swingarm is 1.2 inches longer than before, giving the KLR more stability. Keep your original to put back in your bike at time of sale, you'll get a great return onselling your performance shock as a separate item ! For reference, the stock spring is 10" long and 300 lbs/inch. . SEAT HEIGHT: 34.3 in. $147.95. Those two changes, once dialed in for your weight, will make your suspension better. National Cycle VStream Sport Touring Windscreen Kawasaki KLR650 2008-2018 $ 120. The Cyclepedia 2008 - 2017 Kawasaki KLR650 online service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a seasoned Kawasaki dealer trained technician. If I didn't mention a specific shock it's because it's not in the same class as the others. A $25.00 flat shipping fee will be added to orders under $175.00 within the contiguous United States. 13-KLR650-STG1 You get a full Fork service and revalve with our V4s kit, and new fork springs. . RT Reservoir Piston Assemblies replace the stock KYB plastic component that is known to break. This is a weight reduction over earlier OEM seal heads. On the stock rear shock I am always on the "5" setting and every bump feels like flat out hitting the . Installed in a 2009 KLR 650 with new Bell-Ray 10W fork oil. Kawasaki KLR650 Wheels. Five-position externally adjustable rebound damping allows you to dial in the ride you want. Also, you really need to suspend the bike at both ends doing these swaps (and support the rear swingarm while the shock is out of it), but again this is where my buddy's garage space is really ideal. 47.8mm diameter, 254mm long, 4kg/mm spring spec. My opinion only. Get off that pogo stick. $4110. . Progressive Rear Shock. It utilizes a large 46mm bore and deflective disc piston for precise damping. The only other cost is shipping the shock to MMP. $119.95 : Fork brace for KLR650, 2007 and earlier (back to 1987) Complete Doo kit w/ torsion spring & tools Kawasaki gaskets: Complete kit w/torsion spring less tools, Kawasaki gaskets: $119.95. The rear shock, which has 7.3 inches of . Chain & Sprocket Package Deal - Get everything you need to swap out your chain and sprockets at once! I just replaced mine with a shock from a 2008 KLR650 (Ebay deal - $100 with low miles). Archived. Get instant access to this online service manual, adjust the doohickey and maintain your KLR650 dual sport motorcycle to keep it running in top form for your next adventure. Since 1987, the first generation KLR650 remained fairly unchanged until Kawasaki introduced the 2nd generation KLR650 in 2008 with major [] +. 90-91 Kawasaki KLR650 KL650 Tengai Rear Shock Absorber Suspension [CJ] $399.00. This Paper. Rather than boring out the lower mount which leaves too little metal left in the mount to keep it structurally sound, I had a local machinist make me a sleeve to replace the "pin." Then I used a #8 strength 1/2" bolt and nuts to hold the bottom in. The 465 Series Progressive Shock represents state of the art high pressure gas monotube shock design. ISBN: 978-1-59969-535-9. Download Download PDF. Whether building your dream ride or looking for replacement components, Chaparral Motorsports has the aftermarket parts you need and want for your KLR > 650. Kawasaki KLR 650 (87'-18') PRICE: $158.99 . Rear suspension is also included which also assists with load carrying, when loading up the KLR650 for longer road trips. EBC FA197 Organic Rear Brake Pads. The shock is based upon our previous generation technology with steel shock body, internal floating piston and basic adjustments. . Kawasaki invited CN and a few other media outlets to New Mexico to ride the 2022 Kawasaki KLR650 for the first time. Fits your 2022 Kawasaki KLR650. Find many great new & used options and get the best deals for 2009 Kawasaki Klr650 Rear Back Shock Absorber Suspension 45014-0148-458 at the best online prices at eBay! 2008 Kawasaki KLR650 REAR SUSPENSION assembly detail & product fiche. Price $ 524.95. Schnitz Racing has all the motorcycle performance parts you need to Stay in FRONT! At this time the rebuild cost is $194.50 which includes choice of spring, new Kayaba seal head, new quality bump rubber (stock will crumble), oil, nitrogen and the pre-load unit is cleaned and lubed. An adjustable Uni-Trak system with 185 mm of suspension travel can be found on the rear and complements the front fork settings, offering progressive rear suspension action while contributing to a low center of gravity. Stock is 35mm 465 Series high-performance shocks eliminate the need for a remote reservoir by utilizing an internal nitrogen bladder. 1 x MP SHOCK SPRING COMPRESSOR + $169.99 $99.00 Add to Cart Details More Information Reviews 3 Faqs The stock shock spring on the KLR650 is aimed at a 155 rider. Quick View. Choose between .64 kg/mm springs (60% stiffer than stock) or .70 kg/mm units (75% stiffer than stock). Points of Praise. They are ideal to upgrade or replace the stock shock on your bike or for riders on a budget looking for an affordable solution. 465 Suspension Special - Improve the suspension on your KLR650 with an adjustable rear shock absorber and a pair of progressive front fork springs for only $551.17! We were impressed with their stoutly built rear shock specifically designed to handle the constant abuse of long-distance adventure touring. Free shipping for many products! I replaced mine with a Progressive rear shock as well and now the bike feels really good. Fits your 2022 Kawasaki KLR650. This 465 is custom tuned for the KLR650 from the damping and spring . $38.70 $ 38. :(Close. DT175 mono shock upgrade - Yamaha Workshop - Yamaha Owners Club. Denali DialDim Lighting Controller for Kawasaki KLR 650 Gen3. This manual covers everything from rebuilding the forks to replacing the balancer shaft . With additional customisation, including storage boxes, taller front windscreen, mirror extenders, tank bag and crash bars, the KLR650 becomes a great commuter and ideal for longer trips. Introduced in 1987 to replace the KLR600, the KLR650 is a dual-sport motorcycle intended for both on-road and offroad. Kawasaki revives and introduces the 3rd generation 2022 Kawasaki KLR650 dual-sport motorcycle! AltRider Universal Header Guard - Kawasaki KLR650 . Fits your 2022 Kawasaki KLR650. 3. 95. 20. Get it Jul 29 - Aug 1. Swingarm Spools for Rear Stands (5) Bar End Sliders (1) Chain Guards (4) Crash Bars (3) . probably 20lbs more fully clothed. EBC FA228HH Double-H Sintered Front Brake Pads. 11 Full PDFs related to this paper. The KLR650 stock shock absolutely is rebuildable. Shipping and insurance is $25.50 for a total of $219.50. See more product details. Ray, 500 and 550 lb springs are quite different, usually you will use 500 on a rider weighing 160 - 190 and 550 for a ride weighing 190+ to about 225, The brake lights on this bike leaves much to be desired and if the thought of someone rear ending you is not constantly on your mind then you have not seen yourself from behind. Like any respectable off roader, the Kawasaki KLR 650 needed a set of capable suspensions, therefore it comes with a 41mm front fork with 7.9 inches of travel and a rear Uni-Trak suspension that . 465 Series Shock. The rear shock was even easier to replace, though we did have to remove the rear wheel, exhaust can, and MudSling. Found the internet! We carry a large selection of Kawasaki KLR650 parts for sale. It handles much better and is all-day comfortable. Download. 08 18 Kawasaki KLR 650 Rear Shock Link Linkage 136-2 (Fits: Kawasaki KLR650) $37.62. Touratech Extreme Waterproof Saddle Bags. or 4 payments of $348.75 with Learn more * Free shipping on orders over $175.00 to the contiguous United States. 08-18 KAWASAKI KLR650 REAR BACK SHOCK ABSORBER (Fits: Kawasaki KLR650) $315.00. Call Cogent Dynamics today for the best suspension upgrades available for your KLR650! Over-built by design with heavy-duty materials, 50% more spring pre-load . Even a preload setting of "5" on the stock shock/spring will not carry the average rider with gear at the correct ride height, which Daniel Kopleski. $ 759.00 Moab rear shock replacement upgrade for your Kawasaki KLR650. Binding: Paperback - 7 x 10 inches. . Completely rebuildable. Kawasaki KLR 650. Rear Drum Brake, Brake Rod and Pedal. Features of the Top Gun Shock Spring for KLR: Replaces the stock light shock spring so the KLR can support heavier loads (luggage for example). The new part has the same fitment and usage specs and will properly fit this assembly. 56 $ 133.95. . . KLR 650 rear shock replacement - which new strength? . Kawasaki KLR650 is back! Kawasaki KLR650 Steering. Barkbusters VPS Variable Height Replacement Wind Deflector Extension Set $ 24.95 Choose Options (0) Hand Guard . I added one washer. Ian has a bushing for the top mount to replace the ghetto washers and the bottom bolt is supplied for you (specially shortened head to clear the left links). Gen 1 rear shock . KLR650 Brake lights upgrade. A short summary of this paper. 3. Racetech spring selector will indicate preload. No wonder that so many manufacturers came up with replacement brake systems. Each of them will set up your shock to your weight, match the spring and valving to your weight/type of riding. 155. Tusk KLR650 Shock Bumper - Part # 1514640001 / $10.99 All Balls Rear Shock Seal Kit - Part # 1196950009 / $34.49 Tusk Shock Spring Compressor - Part # 1493410001 / $34.99 Race Tech Shock Seal Head Setting Tool 40-50 mm - Part # 1059630002 / $35.99 (A piece of PVC pipe would have worked just as well) klr4evr Administrator Joined Mar 26, 2007 Ohlins HD 146 rear shocks with Racetech 4825040R springs. If you weigh over 150 lbs, you could benefit from a rear suspension upgrade. $35.49. 5.0 out of 5 stars 1. The front fork and rear shock settings complement each other for light, sharp handling on smooth roads while providing the capability needed off-road. Cyclops Universal Aurora Light Kit with Halo Daytime Running . The 500/560 spring is p/n 1159-20GT, and may have to . Fits your 2018 Kawasaki KLR650. From 2008 to date we consider as the Generation 2 bikes which came with slightly firmer but shorter travel suspensions. 3D Cycle Parts started with a mission to make products that fix common problems on the KLR650. All told, the new KLR is a more stable, better handling motorcycle. User account menu. PDF Pack. 3 spring rates available to better suit each rider refer to the weight chart when deciding what spring is best for you. Find high-quality KLR650 parts and accessories for all your bike needs online. Swingarm Spools for Rear Stands (6) Bar End Sliders (3) Chain Guards (5) Exhaust & Header . 15. Many of us left that kind of weight behind in high school! About 25mm preload. FRONT BRAKE TYPE: 300mm Disc: REAR BRAKE TYPE: 240mm Disc: FUEL TANK CAPACITY: 6.1 gal. This quality motorcycle rear shock bumper will replace the stock KLR 650 shock bumper with a perfect fit. . Adjustments: - Spring Preload - Rebound United States (US) dollar ($) - USD #556,662 in Automotive (See Top 100 in Automotive) #452 in Automotive Replacement Suspension Coil Springs: Date First Available : July 31, 2007 . Pages: 297 - Hundreds of b&w photos and illustrations. Moose Racing Rear Wheel Bearing Kit Kawasaki KLR 650 1987-2018 $ 16. The Kawasaki KLR 650 manual by Clymer is the best reference book for repair and service information for your KLR650 motorcycle. Rear mono shock absorber Hagon for Kawasaki KLR650 1987 1990, M64015 0001, M64015, Shock Absorber, Suspension, by Hagon, Hagon mono shock absorbers with conical spring Code M64015 Hagon manufactures its shock absorbers to improve driving comfort . Primary Drive Rear Steel Sprocket $21.99 $29.99 You save 27% . Motion Pro Shock Spring Compressor $362.95 Featured Product. Kawasaki Heated Grips KLR650 2022. $1495.00. Progressive 465 Series Rear Shock. Slip the shock shaft and seal head into the shock tube. 1. The 2022 Kawasaki KLR650 is still the same basic concept a bare-minimum adventure tourer. I've had one rebuilt, and I've had one apart on my bench just for kicks. Because we planned to build a machine capable of carrying standard adventure touring supplies, the first step we took when building the KLR 650 was to replace the rear shock with the Touratech Explore HP Rear Shock ($1095). Shock has same stock eyelet mount size, no shims required. Rear Suspension / Wheel Travel: Uni-Trak, single shock with adjustable rebound damping and adjustable spring preload / 7.3 in: Front Tire: 90/90-21: Rear Tire: 130/80-17: Shop Kawasaki Aftermarket Parts and upgrade your Kawasaki KLR 650 . 70. Made in the USA Over the last couple of years we have added brands like Eagle Mike, Dirtracks, Maier, Warp 9, Doubletake, Cyclops . $108.95 : enricher nut or choke nut - aluminum The new bike comes with a Ninja-inspired 280mm petal-style . . This shock bumper is a genuine Honda OE part that we have found to work great on the Kawasaki KLR 650. 2022 Kawasaki KLR650. Took the dive out of the front end that was . or Best Offer. Far better. Racetech front springs 1.1 kg/mm. Complementing the KLR650 motorcycle's more powerful engine is a larger 300mm front brake disc that delivers more substantial braking power. Discussion in 'Thumpers' started by charliefirpo, Mar 27, 2017. charliefirpo, Mar 27, 2017 #1. . for KLR650 SKU 0900.225.xxxx $99.00 Spring Rate Do you need the spring compressor as well? Rear Wheel Travel: 185 mm / 7.2 in: . Kawasaki KLR 650 Parts ( 1 - 24 of 39 ) Touratech Adjustable Folding Mirror (Single) $49.95. Full PDF Package Download Full PDF Package. . This is the maintenance schedule and service intervals for the Kawasaki KLR650 EFI, the long-awaited (and somewhat surprising) update to the carburettor-fed KLR650 that went fundamentally unchanged for decades. KLR 650 rear shock suggestions. raYzerman said: Progressive didn't respond to my inquiry found info on Murph's Kits which says 500-560 lbs. Featured Product. 5.0 out of 5 stars 3. July 15, 2021 Updated on August 4, 2022. The 465 is custom tuned for each application and is . Details. Save 15% on 2 select item(s) Get it Wed, Aug 17 - Thu, Aug 18. . The beefy 16mm hard chrome shaft rides on custom viton seals for low friction and leak free life. Manual Petcock for KLR650 1987-2018: Fork brace for KLR650, 2008 and later: $54.95. Contact us at Monday-Friday 9AM-5PM 1.208.417.1726 Seat Concepts 4221 Challenger Way Caldwell, ID 83605 MAP. Its floating piston design eliminates the inconsistent damping that plagues the stock emulsion shock, and Touratech keeps it simple by using a single clicker for both . GROUND CLEARANCE: 8.3 in. $38.70. don't throw money at your old design standard OEM shock, replace with a quality performance shock. $22795. Ships from and sold by AD Triple S Motorsports. Press question mark to learn the rest of the keyboard shortcuts. REAR TIRE SIZE: 130/80-17: FRONT SUSPENSION: 41mm Leading Axle Hydraulic Telescopic Fork: REAR SUSPENSION: Uni-Trak with 5-Way Adjustable Preload and Stepless Rebound Damping: WHEELBASE: 60.6 in. Publisher: Clymer Manuals - 2012. A Top Gun rear spring is $100. Touratech Explore HP Rear Shock, Kawasaki KLR650 1987-2018. KAWASAKI KLR650; SUZUKI . This KLR650 engine ate both exhaust valves, damaged the cylinder head, cylinder, and piston all because the doohickey was not adjusted correctly. Shop original factory replacement parts at RevZilla today! 2000-09 DR650SE - SMSA SU01 - Add to cart 1987-07 KLR650 - SMSA KA01 - Add to cart. Screw the valve core back into the clean shock tube, clamp the tube eye end down in the vice and pour 130 cc of shock oil into the tube. Posted by 2 years ago. Uni Air Filter $24.88 . How can I beef up the rear suspension? Available on backorder - More coming soon $ 284.94 USD Add to . Compare . Supersedes 92001-1939 Completely new, the 465 Series represents state of the art high pressure gas monotube shock design. These Aftermarket Kawasaki parts are made to work and to fit perfectly for your KLR 650 . r/klr650. Do yourself a favor and buy a supper bright LED replacement bulb for your tail light as this will be way more brighter than stock and will . Engine performance is . The mount end is a little narrower than stock. Shock Guard (1) Side Stand Foot (3) . Fork Removal and Installation, Front Fork Assembly, Front Fork Disassembly Unifilter Air Box Pre-Cleaner Kit for KTM 690 Endu $137.58 New Arrivals ; Specials . Our solutions have brought new life to many broken parts, made repairs more affordable, and improved durability in the process. Log In Sign Up. Set an oil catch tray under the vice - things may get oily now! In stock sizes90/90-21 front and 130/90-17 rearthe street-biased Tourances provide as much grip as the KLR's chassis ever wants and are even passable away from pavement, as long as your . Owner. Wheel and Axle Inspection, Front Wheel, Rear Wheel, Bearing Replacement. It utilizes a large 46mm bore and deflective disc piston for precise damping. The 2022 Kawasaki KLR650 gets a new swingarm and rear frame. The beefy 16mm hard chrome shaft rides on custom viton seals for low friction and leak free life. This item: All Balls Rear Shock Seal Kit for Kawasaki KLR650 1987-2018. It makes a massive difference in performance. All dyno tested. Press J to jump to the feed. $95 + shipping. Read More. Item # 040-077X. Not for 2014-Current Mid-Year New Edition Choose Spring Rate .64 kg/mm .70 kg/mm Add Oil Level Gauge 2004 KAWASAKI KLR650 Parts & Accessories. Fits 2008-2018 KLR650s. By Yakman12, October 22, 2014 in Yamaha Workshop. Engine parts, swingarms, nitrous, turbo kits, chain, sprockets, air shifters, exhaust kits and much more. . JNS Engineering KLR650 Rear Master Cylinder Guard PRICE: $61.99 . Made from a stiffer rubber material, this replacement bumper offers a better feel when the shock is bottomed. KLR650 Rear Shock Springs (1987+) Finally get the ride you've been looking for! Change or remove machine. Download Download PDF. I have a 2008 KLR and ride long (1 month) camping trips. Plus a full Shock service, revalve and a new shock spring for your weight too. All seal heads are made from 6061-T6 aluminum. Occasionally manufacturers will replace a part with an updated version. Progressive fronts are around $100. 10% off MSRP. . I am preparing my KLR for a possible South America trip and am looking for feedback for a good replacement for the rear stock shock. We've improved our popular KLR650 spring and added a third spring with higher spring rate for riders carrying larger loads. Facebook; Instagram; Youtube Buy a used one off Ebay, there's a new take-off for $105 buy-it-now, ie a NEW shock for about a benjamin. Removal, Bearing Replacement, Installation. Touratech's KLR 650 suspension upgrade was a good fit for what we were looking for. For a guy your size though, you should get the Progressive 500-560 spring, and have someone put it on the new shock.